Targeted audience:
Those responsible for maintenance.
Maintenance supervisors.
Maintenance engineers.
Production engineers.
Compliance managers.
Training program goals:
Learn maintenance management strategies.
Practice maintenance planning and scheduling.
Develop skills for resource management.
Acquire knowledge about repair, inspection, and diagnosis.
Practice condition-based maintenance.
Acquire knowledge about equipment.
Learn about material / Nano level maintenance techniques.
Improved material cataloging for effective maintenance management.
Learn inventory control related to effective maintenance management.
Practice optimized maintenance policy calculations.
Practice risk-based plant maintenance management
Contents & program outline:
Process Design: PFD, P&ID
What is process design.
Why understanding process design is essential for plant operation.
What aspects of process design are important to operator?
What are PBD, PFD, P&ID.
Basics of Equipment Failure
What is fault?
What is failure?
How can fault propagate within plant processes?
What are the different types of equipment failure.
How understanding of process equipment will help troubleshooting.
Understanding Fault Models and Failure States
What are fault models.
What is qualitative fault model.
What is quantitative fault model.
How to define failure modes.
How to define faulty (and normal) states of process equipment.
What are the transition from one faulty state to normal state.
Safety Aspects of Maintenance
How to assess risk associated with each equipment degradation & failure.
How to assess risk for each maintenance task.
How to identify critical conditions.
How to identify corresponding safety systems for a given fault propagation scenario.
How to model fault propagation scenarios and record for future use.
Human Factors in Maintenance
What are human factors?
What are human errors?
What are human errors in plant operation and maintenance.
Describe examples of human factors in operation / maintenance.
How to identify human factors / errors related to a given fault propagation scenario.
How to eliminate human errors in plant operation and maintenance
Essential Measurements and Tests for Maintenance
How to identify control processes.
How to select tests regarding maintenance tasks?
Learn systematic ways to link process measurements and maintenance tasks.
Advanced measurement techniques for processing equipment.
Maintenance Management Support Tools
Learn best practices for maintenance support.
Learn state-of-the-art technologies for fault diagnosis.
Understand qualitative and quantitative methods for fault diagnosis.
Integrate fault diagnosis with maintenance management tools.
Integrate process engineering with fault diagnosis and maintenance support.